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Butadiene
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Project Management Services
| Project Duration: |
January 2006 – January 2007 |
| Project Features: |
Project Management for Butadiene Storage Sphere |
| Works Included: |
Co-ordination of multiple trades to install a massive, prefabricated storage sphere for highly flammable butadiene. |
Project Outline:
- Preliminary site preparation; including site clearing, construction of amenities, temporary power, gas supply and fencing.
- Preparation of documentation for tenders.
- Provision of a Construction Manager, Scheduler, Site Engineers and Supervisors.
- Provision of drafting service and detailed process engineering.
- Management of the electrical, instrumentation civil and structural consultants.
Working with client representatives Synertec managed:
- Construction of roadways, platforms, and walkways as well as various bunds, fire system bunker and sphere pilings.
- Shipping, offloading, testing and commissioning of the 4000m³ – 350kPa insulated sphere that was fabricated in Taiwan.
- Procurement, supply and fitting of relief valves, bursting discs, pressure transmitters, temperature transmitters, control room indicators, excess flow valves and isolation valves.
- Procurement, supply and installation of tanker loading pumps, refrigeration pumps, refrigeration plants as well as combuster.
- Supply and installation of conduits / cable trays, cabling from MCC to field equipment, cable MCC to control panel, PLC, instruments in control room, lighting – roadways, lighting - sphere / pumps, marshalling boxes, cables from marshalling boxes to field instruments , earthing for sphere, bridging straps for pipework.
- Alterations to the tanker access system and PC items.
- Supply / upgrade to the existing CITEC system.
- Electrical supervision / inspection, electrical commissioning and continuity testing.
- Installation and integrated of the gas detection system
- Supply / installation of cable pumps N2 seal systems, dockline temperature transmitters.
- The Integration of fire system into the existing Fire Indicator Panel.
- Installation, testing and commissioning of fire the protection system.
- Design and installation of Service lines for air, nitrogen and potable water, safety showers, and natural gas pipework.
- Hydrostatic pressure testing of sphere, product lines and fire system.
- Provided Operational and Maintenance Manuals and training.
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