Butadiene

Project Management Services

Project Duration: January 2006 – January 2007
Project Features: Project Management for Butadiene Storage Sphere
Works Included: Co-ordination of multiple trades to install a massive, prefabricated storage sphere for highly flammable butadiene.

 

Project Outline:

  • Preliminary site preparation; including site clearing, construction of amenities, temporary power, gas supply and fencing.
  • Preparation of documentation for tenders.
  • Provision of a Construction Manager, Scheduler, Site Engineers and Supervisors.
  • Provision of drafting service and detailed process engineering.
  • Management of the electrical, instrumentation civil and structural consultants.


Working with client representatives Synertec managed:

  • Construction of roadways, platforms, and walkways as well as various bunds, fire system bunker and sphere pilings.
  • Shipping, offloading, testing and commissioning of the 4000m³ – 350kPa insulated sphere that was fabricated in Taiwan.
  • Procurement, supply and fitting of  relief valves, bursting discs, pressure transmitters, temperature transmitters, control room indicators, excess flow valves and isolation valves.
  • Procurement, supply and installation of tanker loading pumps, refrigeration pumps, refrigeration plants as well as combuster.
  • Supply and installation of conduits / cable trays, cabling from MCC to field equipment, cable MCC to control panel, PLC, instruments in control room, lighting – roadways, lighting - sphere / pumps, marshalling boxes, cables from marshalling boxes to field instruments , earthing for sphere, bridging straps for pipework.
  • Alterations to the tanker access system and PC items.
  • Supply / upgrade to the existing CITEC system.
  • Electrical supervision / inspection, electrical commissioning and continuity testing.
  • Installation and integrated of the gas detection system
  • Supply / installation of cable pumps N2 seal systems, dockline temperature transmitters.
  • The Integration of fire system into the existing Fire Indicator Panel.
  • Installation, testing and commissioning of fire the protection system.
  • Design and installation of Service lines for air, nitrogen and potable water, safety showers, and natural gas pipework.
  • Hydrostatic pressure testing of sphere, product lines and fire system.
  • Provided Operational and Maintenance Manuals and training.

 

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